Aluminium Die Casting Parts

Aluminium Die Casting Machining Part

Aluminium Die Casting is one kind of method of metal processing. It generally uses the gravity of metal to casting in the mold. But aluminium die casting is not done by its own gravity but also with external pressure. That enhanced aluminium die casting parts own excellent performance in various industries. Such as copper, zinc, aluminium or aluminium alloy, which is heated to a liquid state, is poured into the inlet of the die-casting machine, and casting copper, zinc, aluminium or aluminium alloy parts with limited shapes and sizes of the mold, such parts are usually called die casting parts.

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  Aluminium Die Casting Parts  

Aluminium die casting parts are among the highest volume, mass-produced items manufactured by the metalworking industry, and they can be found in thousands of consumer, commercial, and industrial products. Aluminium die casting parts are important components of products ranging from autos to toys. Parts can be as simple as a sink faucet or as complex as a connector housing. Aluminium die casting part is a great choice for manufacturing parts with a highly valued combination of lightweight and superior strength at a high rate.

 

Aluminium Die Casting Parts

 


  How Are Aluminium Die Casting Parts made?  

1. Need at least two sections of steel die capable to allow the castings to be removed. Therefore, the process is capable of producing tens of thousands of aluminium casting parts in quick succession.

2. The dies are firmly mounted in the die casting machine, one is stationary (fixed die half) and the other one is movable (syringe half-mold). And the two mold halves are clamped together by a die-casting machine.

3. High-temperature liquid aluminium alloy is injected into the mold cavity and rapidly solidified.

4. Open the movable die half and eject the aluminum casting.

 

 


  Product Parameter (Specification)  

Specification

Customized, customer required, customer's drawings

Material

ADC12/ADC10/A380/A383/A390/413/AllSi9Cu3/AlSi10Mg, etc.

Application

Automobile, agricultural machinery, furniture, 

construction, home appliances, electronics.

Process

 High pressure die casting or Semi-solid thixoforming

Machining

CNC machining center, CNC lathe

Casting tolerance

IT4 - IT6

Machining tolerance

+/- 0.005mm,ISO2768-f

Standard

DIN, ASTM, GOST, ISO,BS

Heat treatment

Annealing treatment, solution treatment, T1, T2, T3, T4, T5, T6

Unit weight

5g - 30kg

Dimensions

<=1500mm

Die casting machine specification

150T-3000T

Certificate

ISO9001, TS16949, ISO1400, RoHS

Finish

Plating, Painting, Powder Coating, Polishing, Stoving Varnish, Anodizing

Quality control

FEMA, PPAP, APQP, Control Plan, MSA
Certificates for all requirements
Test reports for every delivery

Service

Weekly report, Key node report, Any questions will be answered within 24 hours

 

  How To Choose The Correct Die Casting Aluminium Material?  

Material

Tensile Strength (Mpa)

Thermal Conductivity (W/mK)

Features

Aluminium A380

325

96

· The most common and cost-effective aluminium alloy

· Best combination of mechanical, casting, and thermal properties.

· Excellent fluidity, pressure tightness, and resistance to hot cracking.

Aluminium A360

317

113

· Excellent pressure tightness and fluidity.

· High corrosion resistance.

· High strength in elevated temperatures.

Aluminium 413

295

121

· Used for maximum pressure tightness and fluidity.

· Excellent fluidity, pressure tightness, and resistance to hot cracking.

Aluminium 383

310

96

· Often used for highly intricate components.

· Good corrosion resistance, lightweight.

· A modification of 380, better die filling than 380.

Aluminium B390

317

134

· High hardness and good wear resistance.

· Suitable for internal combustion engine pistons, cylinder bodies for compressors, and brakes.

 

CHAL Aluminium Corporation is a fully integrated aluminium supplier that provides various aluminium products and technical solutions. We are committed to being the leading supplier of aluminium plate, cast tooling aluminum plate, aluminium sheet (clad or bare), aluminium foil (clad or bare), aluminium strip (slit coil), aluminum circle/disc, aluminium coil. We offer aluminium in various grades, forms and sizes to suit almost any application. Regardless of your project requirements, it is possible to find the aluminum profiles you need in our facilities.

 

 

  Features and Applications of Aluminium Die Casting Parts  

Features: Aluminium die-casting parts can make a variety of more complex shapes, which have higher precision and smoothness, and also have aluminium and aluminium alloys with excellent thermal conductivity.

 

  Aluminium Die Casting Parts Application Industries:  

● Connectors

● Marine Parts

● Aerospace Parts

● Automotive

● Power Tools

● Consumer Electronics

● Computing

● Networking and Telecommunication

● Handheld Devices

 


  Advantages of Aluminium Die Casting Parts  

Aluminium Die Casting is an efficient, economical process offering a broader range of shapes and components than any other manufacturing technique.

 

High Rates of Production: Aluminium die casting provides complex shapes within closer tolerances than many other mass production processes. Little or no machining is required and thousands of identical castings can be produced before additional tooling is required.

 

Dimensional Accuracy and Stability: Die casting produces parts that are durable and dimensionally stable, while maintaining close tolerances.

 

Excellent Strength and Hardness: Die cast parts are stronger than plastic injection moldings having the same dimensions. Thin wall castings are stronger and lighter than those possible with other casting methods.

 

Efficient Machining Process: Aluminium die casting parts can be produced with smooth or textured surfaces, and they are easily plated or finished with a minimum of surface preparation.

 

Simplified Assembly: Aluminium die casting parts provide integral fastening elements, such as bosses and studs. Holes can be cored and made to tap drill sizes, or external threads can be cast.

 

In addition, aluminium die casting parts have the advantages of outstanding corrosion resistance, low density, excellent EMI & RFI shielding properties, excellent thermal conductivity, high electrical conductivity, visually appealing appearance, and good mechanical properties.

 

  CNC Machining VS Die Casting  

Two of the most popular industrial processes for manufacturing aluminium parts are die casting and CNC machining. Often, CNC machining is used to create the die, and/or to add more intricate features after a part has been die cast. Aluminium die casting machining parts is the outcome in combining both processes for the best possible finish. 

 

CNC machining can create finished parts with great precision and tolerance , especially if they are highly customized small parts, which is able to clean up surface defects such as burrs or flashes of die casting parts. However, die casting is still a great choice for creating identical parts when it comes to high volume production. Die casting is the better choice for consistent quality and quantity. CHAL fully utilizes the advantages of both die casting and CNC machining to reach maximum benefits

 

 

  Application of die casting machining parts  

  • Automotive
  • New Energy Electric Vehicles
  • Electric Motor
  • Motorcycle
  • Bicycle
  • Power Tools
  • Telecommunications
  • Security Equipment
  • Medical Supplies
  • LED Lighting
  • Home Appliances
  • Mobile Devices
  • Heatsink
  • Pumps

 

  Machining Specification  

 

Alloy Material

Aluminium Alloy Die Casting: ADC10/ADC12/A356/A360/A380/AlSi9Mg/AlSi9Cu3 etc.

CNC machining and Turning: 5052/6061/6063/7075

Manufacture Process

Drawing/Sample→Mold Making→Die Casting→Deburring → Polishing→CNC Machining→Surface Finishing→ Assembly →Quality Inspection→Packaging→Delivery

Dimensions

According to the drawings or samples

 

Equipment

Cold chamber die casting machine:80T/200T/280T/400T/600T/800T/1100T/1250T

CNC machining center, CNC turning, Grinding machine, CNC Milling machine, Drilling machine, CNC lathes, electrical pulse etc.

Surface Treatment

Trimming, Deburring, Polishing, Shot blasting, Sand blasting,Tumbling, Powder coating, Anodizing, Chrome, Electrophoresis, Passivation, Chemical coating.

Inspection Equipment

X-ray flaw detector, CMM (Coordinate measuring machine), Projector, Caliper, Micrometer, Profilometer, Roughness tester, Hardness gauges, Tensile testing machine etc.

Software

AUTO CAD, UG, PRO/E,MAGMA, POWERMILL, CATIA

Sample lead time

10-30 days, vary from different items

 

  Our advantages  

CHAL has been providing precision CNC machining die casting solutions for a wide variety of industries. Our R&D team is experienced in mold design by the support of Pro-e/Solid work/UG/Auto CAD/CATIA

mold development software. We are equipped with first-class MES intelligent precision machining centers, CNC lathes and ultrasonic cleaning machines, surface treatment equipment, dedicated lines for all-catagory processing centers. Our flexible scheduling can meet customer’s requirement for initial samples and small batches.

  Our Aluminium Die Casting Service  

● There are a number of different aluminium alloys we currently use for aluminium cast parts. Each material grade offers varying chemical breakdowns and mechanical properties. Our parts can range in sizes from less than one ounce up to 30KG.

● With the right equipment, strong technical knowledge, and a focus on quality, we ensure that every project is completed to a high standard and that your orders are delivered on time, every time. We serve the automotive, electrical, furniture, industrial products, hydraulic products, and a wide range of other industries.

 


  Product Qualification  

 

  Delivery, Shipping and Serving  

● Packaging & Delivery

Aluminium Die Casting Parts Packaging Details:

1. Plastic bag, with the pearl-cotton package.
2. To be packed in cartons.
3. Use glues tape to seal cartons.
4. Deliver out by DHL, FEDEX, UPS, or according to customers' requirements.

 

Pakaging of Aluminium Die Casting

 

● Pre-sale service

1. Reply within 24 hours.

2. We offer the engineer consultation to your design for production improvement and cost-saving.

 

● After-sale service

Our goal is to turn customers into our long-term partners, based on the commission that we not only provide technical support, but also provide excellent high quality after-sales service. We guarantee our quality is the same as the confirmed sample. If the quality differences from the confirmed sample, we will solve the problem or find ways for compensation.

 


  FAQ  

Q1. What is the aluminium die casting process?

Die designing →Die making →Smelting & alloying →QC →Die casting →Remove burrs →QC →Surface treatment →QC →Packing →QC →Shipping →After-sale service

Q2. What's the production time for new molds and mass production?

10-20 days to make the new molds, mass production takes around 15 days, can process urgently if need.

Q3. Can you send me samples?

Yes, for the aluminium die casting machines parts, samples are for free, but freight is on your side.

Q4. How long is the lifetime?

Powder coating for 18-20 years outdoor.

Q5. What are the payment terms?

T/T: 30% deposit, the balance will be paid before delivery.
L/C: the balance irrevocable L/C at sight.

 

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