Aluminium Machining Parts

Aluminium Machining Parts

Precision aluminium machining parts are becoming a choice for many industries. Aluminium is a soft, lightweight, tractable, malleable, and durable metal. Aluminium is one of the accessible machining materials due to its excellent mechanical performance, thermal properties and excellent maintainability. Over recent years, precision machining aluminium parts are becoming popular in aerospace, military, medical, and industrial engineering.

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CHAL Aluminium Corporation is a fully integrated aluminium company that supplies all kinds of aluminium products and technical solutions. We are committed to being the leading supplier of aluminium profile, precision tubing, aluminium sheet, plate, strip, foil, aluminium machining parts and stamping parts, aluminium die casting parts. As one of the biggest aluminium manufacturers in China, CHAL provides service of the whole aluminium industry chain, precision machining is one of our customized services and solutions.

 

  Aluminium Machining Services  

As one of the professional aluminium machining parts manufacturers from China, CHAL has specialized technical experts and a management team to design according to your customized draws and samples, we have rich experience and knowledge for each type of aluminium material characteristics. At CHAL, we manufacture various aluminium parts through the following processes:

 

Precision machining: Our factory is equipped with various CNC machines, including CNC lathes, turning centers with movable tools, horizontal and vertical band saws, etc. This helps us produce precision aluminum machining parts.

CNC milling and turning: We have several professional 3, 4 and 5-axis machinery, which helps us provide end-to-end CNC milling and turning services.

CNC cutting: Using our high-speed CNC machine allows us to complete projects in a minimal amount of time while providing precision cuts and high yields limiting material waste.

 

Aluminium Machining Equipment

 

In addition, we can provide sub-operations such as boring, drilling, grinding, shaping, planing, broaching and sawing machining services.

 


  Machining Specifications   

Material:

Aluminium Alloy: 6061/6063/6082/7075/2011/2014/2024/2017, etc.

Dimensions:

According to the drawing or samples

Processing equipment:

CNC machining center, CNC turning, Grinding machine, CNC Milling machine, Drilling machine, etc.

Surface treatment:

Polishing, Plating, Anodized, Heat treatment, Inactivation, powder coating, etc.

Packing:

PE bag, Carton, Wooden box

Samples:

Available in 7-20 days for different items

Inspection equipment:

CMM (Coordinate measuring machine), Projector, Caliper, Micrometer, Roughness tester, Hardness gauges, etc.

Certificate

ISO9001: 2008, ISO/TS 16949

 


  Grades of Aluminium  

The types of aluminium grade you intend to use depends on your machining projects, which allow you to choose the aluminum of specific properties and shapes as per your needs.

 

The following are some types about the aluminium grade:

Aluminium 2024: The alloy is predominantly used in the military and aerospace sectors. This is because of its mechanical properties, like great weariness resistance, and high strength. The aluminium 2024 is terrible in corrosion resistance and not weldable.

Aluminium 6061: This grade has superb mechanical properties, excellent weldability. This is because of its good toughness, medium and high strength, excellent corrosion resistance in harsh conditions, cool anodization, and bending workability. Aluminium 6061 is commonly used for 5 axis CNC machining.

Aluminium 5052: Aluminium 5052 offers good resistance to marine, saltwater, and industrial environments. The alloy can be easily punched, bent, and sheared into desired shapes.

Aluminium 6063: The alloy has excellent mechanical properties, such as easy weldability, heat treatability, and durability. Aluminium 6063 is used for aluminium extrusion applications. This alloy is commonly used for creating complex shapes with smooth surfaces and is commonly used in applications such as door frames, window frames, sign frames, roofs, etc.

Aluminium 7075: This grade is known for its exceptional fatigue strength. This aluminium grade is not suitable for welding, it’s not cost-effective. So, it is better for tough parts, such as fuselages, bicycle parts, rock climbing kits, and aircraft wings.

 


 

  CNC Machining Aluminium Parts and Applications  

Today, precision aluminium machining parts are growing in popularity in various industries. The following are some of the CNC machined aluminium parts:

● Front panels

● Dowels Pins

● Medical Devices

● Lighting Fixtures

● Spline Shafts

● Worm Gears

● Dials and Scales

● EMI- proof Housings

● Optical Reflectors

Aluminium machining parts can be applied to automotive, electrics, military, medical, aircraft, power generation, aerospace, and industrial engineering.

 

1. High precision cutting

Aluminium tubing, aluminium profiles

 

Aluminium Machining Parts

 

2. CNC machining parts

 

Aluminium Machining Parts

 


  Benefits of Aluminium Machining Parts  

Good Corrosion Resistance

The density of aluminium is only 2.7 g/cm3, which is about the density of steel, copper or brass. In most conditions, (including air, water, or saltwater), petroleum chemistry, and many chemical systems, aluminium can display excellent corrosion resistance.

 

Resistant to Low Temperatures

Aluminium materials are resistant to low temperatures. We all know how steel can be delicate especially in the welding section or an environment with low temperatures. Aluminium materials can be easily machined under low temperatures compared to the steel material.

 

Easy Machining

The other good advantage of the aluminium CNC machining process is that materials can easily be manufactured through punching, folding, and drilling. You can use it to form various shapes of the parts as they are needed. The energy used in the machining of aluminium is much lower compared to that which is used in steel.

 

Good Electrical Conductivity

Aluminium machining parts, due to its good conductivity, on the basis of equal weight, the electrical conductivity of aluminium to copper twice.

 

High Thermal Conductivity of Rate

The thermal conductivity of aluminium alloy volume rate is about 50-60% of copper, the manufacturing heat exchangers, evaporators, heating appliances, cooking utensils, as well as the automobile cylinder head and radiator are favorable.

 

Cost-effective

In terms of machining materials, aluminium machined parts are the most economical because they can be used for CNC machining and milling within shorter periods of time than other metals.

 


  Machining Equipments Used for Aluminium Parts  

Machinery (including small-and medium-sized machines): 80 machines, crane 50 tons, and we can provide machining for various sizes of components.

 

Equipment name

Machining ability

Horizontal Boring & Milling Machine

Spindle φ150 to φ180, X22800 Y4500 Z1200 W1200, Table square 4000 × 4000

Large-sized Plano Milling Machine

X15300 Y4500 Z1000 W3000, 150 tons

Double Column Type Machining Center

X6500 Y3600 Z900 W2300

Large-sized Vertical Lathe

Vertical Boring Mill

Table φ5300, ram stroke 2100, maximum workpiece φ9500 × H2500, 120 tons

CNC Vertical Lathe

Table φ2000, ram stroke 1000, maximum workpiece φ2000 × H1150, 5 tons

Table Type Horizontal Boring & Milling Machine

Spindle φ110 to φ130, table 1000 to 2200

Normal Lathe (including NC Lathe)

On-bed swing φ1220, center-to-center dimension 6000

Lathe

On-bed swing φ1000, center-to-center dimension 9000

Surface Grinding Machines

Maximum workpiece 10000 × 3000 (band-pass 3500) × 2000, 22 tons

Roll Grinding Machine

Maximum workpiece φ1650 × l9500

Internal Cylindrical Grinding Machine

On-bed swing 1400, maximum workpiece L4500, grindable depth 1850

Double Column Type Grinding Center

X3000 Y2100 Z610 W500, table 1800 × 3000, 20 tons

3D Coordinate Measuring Machine

Measurable range: X1600 × Y3000 × Z1200, 1.5 tons

Precision Cutting Machine

L1200MM  W700mm tolerance0.03-0.05

Slow- feeding Wire Cut Machine

380JP

 

Aluminium Machining Machine

 

  Why Choose Us?  

1. We provide service of the whole aluminium industry chain

We are fully committed to being the leading supplier of aluminium profile, precision tubing, aluminium sheet, plate, strip, foil, aluminium machining parts, stamping parts, and aluminium die casting parts. With more than 10 years' experience in customized precision machining services, we are committed to providing high-quality products at competitive prices.

 

2. Various aluminium precision machining processes

We can provide aluminium CNC precision machining parts, turning parts, milling parts, surface grinding, CNC engraving, etc.

 

3. We offer precision aluminium machining parts services from the latest CNC machines

We have the latest machining equipments to produce aluminium machining parts from 1mm to 300mm in aluminium alloy: 6061/6063/6082/7075/2011/2014/2024/2017, etc.

 

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